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Powering innovation case study
Accelerating coral reef growth using high performance power modules

Accelerating coral reef growth using renewable energy

Accelerating coral reef growth using renewable energy

Over 70% of the world's coastlines are eroding. With 200 million people worldwide reliant on the protection that coral reefs offer, communities and livelihoods are at risk in many habitats around the world. CCell Renewables is a marine engineering company that is combating coastal erosion and enhancing marine ecosystems by restoring and growing new coral reefs on a large scale through the electrolysis of seawater. CCell also uses renewable energy sources such as solar, wind and wave energy to power their reef growing systems. However, renewable energy is inherently unpredictable and delivers widely varying supply voltages which complicates conversion and regulation in the power delivery network.

Customer challenge

Power delivery network challenges

Very wide input voltage range

Very wide input voltage range

Long power delivery distance

Long power delivery distance

Precise load voltage regulation

Precise load voltage regulation

Precise power conversion and regulation of renewable energy

Precise power conversion and regulation of renewable energy

CCell’s reef growing system is based on the electrolysis of seawater to deposit calcium carbonate (limestone) on large steel frames which function as anodes and cathodes (electrodes) and give the new reef its early structure. The technique is revolutionary in that instead of hundreds of years, it takes just five years to produce incredibly strong limestone rock on which coral can grow.

Vicor Factorized Power Architecture (FPA) is uniquely suited to managing the wide input voltage derived from renewable energy sources and delivering a precise output voltage required for an optimum electrolysis process, which must be precise. It cannot be too fast or too slow: too slow and nothing will grow, too fast and the limestone will not be tenable.

Solution

Why Vicor

Factorized power architecture

Factorized power architecture

High efficiency

High efficiency

Modular and scalable

Modular and scalable

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Factorized Power optimizes regulation and conversion

Faced with a widely varying input voltage specification and the need to tightly regulate the potential difference (electric field) between the electrodes within a ‘goldilocks zone’ of 1.2V and 4V, to drive a precisely calculated current through the seawater, Vicor recommended its Factorized Power Architecture or FPA. By factorizing the DC-DC function into two modules, a PRM regulator and a VTM current multiplier, the power delivery network can be optimized for regulation and conversion.

The PRM buck-boost regulator operates over a wide input voltage range and has a zero-voltage switching (ZVS) topology, delivering very high efficiency, power density. In addition, PRMs are easily paralleled for higher power. The VTM is a fixed-ratio (non-regulating) resonant converter with high-current density. Working seamlessly together, the PRM tightly regulates the voltage required for the reef and the VTM handles the down conversion and current delivery to the electrodes.

Learn more about the modular approach power.

 

The power delivery network

CCell solution
48V PRM regulator used for CCEll solution

PRM regulator


Input: 48V (36 – 75V)


Output: 48V (20 – 55V)


Power: Up to 400W


32.5 x 22 x 6.73mm


See all PRM modules

48V VTM current multiplier used for CCEll solution

VTM48EF060T040A00 VTM current multiplier


Input: 48V (26 – 55V)


Output: 6V (3.25 – 6.87V)


Current: Up to 40A


32.5 x 22.0 x 6.31mm


See all VTM modules